| Customization: | Available |
|---|---|
| Metal Coating: | Tin |
| Mode of Production: | SMT |
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The KY8030-3 is back, faster than ever using Koh Young's 3D dual-inspection technology to eliminate critical shadow problems while enhancing productivity and speeding up the production process.
Meet KY8030-3 with multiple resolutions and configurable options to meet the needs of applications.
Unmatched Inspection Speed with Guaranteed Best Accuracy
The KY8030-3 blends Koh Young's pioneering technologies with an inspection speed of 91.2 cm2/sec. The combination of this system's throughput and accuracy makes the KY8030-3 suitable across a vast range of applications. The latest options makes this system twice as fast as its predecessor with guaranteed measurement accuracy.
Active Warp Compensation
The unique Koh Young warp compensation technology, Z-tracking 3D Compensation, actively calculates and detects any substrate warpage. Using its exclusive 3D imaging and algorithms, Koh Young considers multiple elements like slope, stretch, twist, bow, and shrinkage to guarantee an accurate measurement and to meet the ultimate inspection system criteria.
Furthermore, the real-time, automatic Pad-referencing 2D compensation option uses IR lighting to compensate for non-linear inspection challenges by analyzing the PCB pad locations against the ideal PCB stencil design defined in the CAD file.
Automated Solder Paste Dispensing: Auto-Rework
KY8030-3 dispenses solder paste automatically as an optional add-on solution. The high-precision and user-friendly dispensing system helps eliminate costly mistakes due in large part to insufficient solder in open joints, lean fillets, and weak joints. The automatic dispensing option reduces operational costs, improves line efficiency, and strengthens profitability by eliminating board scrap and rework. Once Koh Young's SPI is configured with the Auto-Rework option, it becomes more than an inspection system. It becomes a true process optimizer.
KSMART Solutions: True 3D Measurement-based Process Control System
Koh Young pioneered True 3D measurement technology 20 years ago to create a zero-defect future. This gave rise to KSMART Solutions and its continuous efforts to leverage data and connectivity.
KSMART Solutions uses Artificial Intelligence to help automate process control while focusing on data management, analysis, and optimization. It collects data from across the factory line for defect detection, real-time optimization, enhance decisions, and traceability to improve metrics, increase quality, and lower costs by eliminating variance, false calls, and escapes.
Zero-defect through Al-Powered Koh Young Process Optimizer (KPO) Printer
Koh Young is driven to help customers achieve a Zero-defect print process scenario. The AI-powered Koh Young Process Optimizer (KPO) solution automatically exercises complex algorithms to develop and implement print process improvements. By actively monitoring the print process, KPO sends operators real-time performance diagnostics and threshold alerts - it even implements process change automatically. KPO ensures real-time print process reliability without dedicated experts.
| Requirements | Solutions | |||||
| Solution to Shadow Problem | 3D Shadow Free Moire Technology & Dual Projection | |||||
| PCB Warp Compensation (2D + 3D Solution) | Active Warp Compensation (Z-Tracking & Pad Referencing (Optional) | |||||
| User Friendly Operation | Renewal GUI, Real Color 3D Image | |||||
| Whole-board Foreign Material Inspection | 3D Foreign Material Inspection | |||||
| Inspection Items |
Metrology Capability | Volume, Area, Height, Offset, Bridging, Shape Deformity, Paste Offset, Coplanarity | ||||
| Types of Defects | Insufficient, Excessive, Missing Paste, Bridging, Shape Deformity, Paste Offset, Coplanarity | |||||
| KY8030-3 Inspection Performance |
Model | Camera & Resolution | FOV Size | Full 3D Inspection Speed | Minimum Distance Between Pads |
Inspection Height (Max & Min) |
| KY8030-3 | 4M 10um 4M 15um 4M 20um |
20 × 20 30 × 30 40 × 40 |
13.3cm/sec (0.30FOV/Sec) 28.1cm/sec (0.32FOV/Sec) 47.1cm/sec (0.34FOV/Sec) |
10um: 100um 15um: 150um 20um: 200um |
2000um / 450 um 78.7mils / 17.7mils |
|
| KY8030-3 (HS) | 8M 10um 8M 15um 8M 20um |
28 × 28 42 × 42 56 × 57 |
23.8cm/sec (0.33FOV/Sec) 53.5cm//sec (0.33FOV/Sec) 91.2cm/sec (0.35FOV/Sec) |
1800um / 450um 70.9mils / 17.7 mils |
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| Illumination | IR-RGB Led Dome Styled Illumination | |||||
| Max Inspection Size | < FOV | |||||
| Multi-Colored PCB Inspection | Possible | |||||
| Optional | 4-Way Projection Inspection Range (Up to 2mm) | |||||
| РСВ Handling |
Conveyer Width Adjustment | Automatic | ||||
| Conveyer Fix Type | Front / Rear Fixed (Factory Setting) | |||||
| Software | Supported Input Format | GERBER Data (274X, 274D), ODB++ (Optional) | ||||
| Programing Software | ePM-SPI | |||||
| Statistical Process Control Tool | SPC Plus (Histogram, X-bar & R-Chart, X-bar & S-Chart, Cp & Cpk, % Gage R&R / Real Time SPC & Multiple Display / SPC Alarm / Automatic Report from Remote Computer) |
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| User-Friendly Operator | Library Manager & KYCAL (Auto Camera Calibration, Auto Illumination Calibration, Auto Height Calibration) | |||||
| Operating System | WINDOWS 10 lOT ENTERPRISE LTSC 2019 | |||||
| Add-On Solutions | '- 1D & 2D Handy Barcode Reader - 1D & 2D Inline Barcode Reader - Auto-Verification - Auto-Rework* - UPS - Standard Calibration Target - Long Board Option |
'- Offline Programming Station - ODB++ - SPC Plus for Remote Computer - Offline SPC Plus Station - Review Station - Panasonic APC Interface (FF/FB) - Fuji Nexim Interface - IPC-CFX Interface |
'- KSMART Solutions (Monitoring and Analysis, Remote Access, Offline Program Optimizer, Link Data Analysis, Notification) - KPO Printer (Printer Diagnosis, Printer Advisor, Printer Optimizer) |
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